Analysis of the Impact of Modernization on the Safety Level

In the case of used machines, equipment, or installations, modernization is often necessary. In such situations, it is essential to perform an analysis of how the modernization affects the overall safety. This analysis replaces the comprehensive hazard and risk assessment typically applied to new systems, and focuses solely on the changes introduced in design, control systems, or operating conditions.

Scope of the Service Includes:

Analysis of whether the modernization constitutes the creation of a new machine – Our service includes evaluating potential modifications in the context of the Machinery Directive 2006/42/EC. We assess whether significant changes require a conformity assessment and offer guidance on selecting the appropriate assessment path for the proposed modifications.
Technical condition assessment of machines and equipment – We evaluate the condition of machines and equipment before modernization or their integration into a new system, in order to confirm their suitability for continued operation.
Analysis of the impact of modernization on machinery and equipment – This analysis confirms that the planned modernization does not compromise the existing machine or equipment’s safe condition. It is conducted using proven analytical techniques, incorporating the requirements of product-specific standards and general type-B safety standards. This type of analysis is often required by supervisory institutions overseeing machinery safety, such as the Office of Technical Inspection (UDT).
Selection of technical conditions – This service aims to determine optimal technical conditions for modernization. It is especially important in the case of older equipment, where original technical conditions no longer meet modern safety requirements, and compliance with current standards may be difficult due to the equipment’s design limitations.

If you need assistance in defining modernization conditions or conducting an analysis of how modernization impacts safety, contact us — we’ll support you throughout the entire process.