Risk Analysis of Machines, Machine Assemblies, and Production Lines

In a world of rapidly evolving technologies and emerging types of machines and equipment, ensuring compliance with the essential requirements of the Machinery Directive 2006/42/EC based solely on product-specific standards can be extremely challenging. In such cases, it becomes essential to apply a complete risk assessment process in accordance with the methodology described in PN-EN ISO 12100. At EXPERTLY-PRO, thanks to our knowledge and experience, we offer comprehensive machine risk analysis services to ensure not only compliance with applicable regulations, but also maximum safety using cost-effective solutions.

Scope of the Service Includes:

Hazard analysis of the machine in accordance with PN-EN ISO 12100, using the renowned "Safexpert" software. We identify potential hazards and assess the risk associated with the machine’s operation at each stage of its life cycle.
Risk assessment according to TR 14121, assigning consequence and likelihood parameters to each hazardous scenario to achieve an acceptable level of risk through the optimal selection of protective measures.
Assignment of reliability requirements – each designed safety function is assigned a Safety Integrity Level (SIL) or Performance Level (PL), ensuring acceptable risk levels can be achieved with a cost-effective control system design.
Preparation of machine safety instructions – Some hazards identified during the risk analysis must be mitigated through organizational measures. These measures are continuously incorporated into the machine’s operating and maintenance instructions.

If you want to identify the risks associated with your machine, machine assembly, or production line, contact us — we’ll assist you every step of the way.